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www.apecir.com |
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TurboWare |
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Brings Accuracy ... |
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TurboWare |
A Comprehensive Material & Piping Management System
Objectives
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Design, implementation and run a comprehensive material and technical offices management system which includes software, experienced human resources, procedures, relations, authorities and responsibilities to meet the requirements of our owners in minimum costs and times.
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Step by Step System
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nIdentification of the goals and implementation of the work systems Run our web based software (Turboware) and share it with the points in the whole system which require information Recording all data related to materials and technical offices and data processing Providing online information and reports for software users Adding new reports or revising existing reports according to users feedbacks Facilitate the process of material delivery and data circulations in the whole system.
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nUser
Friendly System
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As wide numbers of people will be the users of the software, it has been designed user friendly and can be trained within minutes.
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Define The Access Level
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It’s very critical to limit the accessibility of the users according to their job specifications to prevent job interferences. A simple example is the accessibilities of the warehouse users which are completely distinct from the accessibilities of the technical offices users.
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Data Provision
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Following information will be accessible from Turboware software: 1- Detailed data of received materials including: Purchase Order No., Packing List No., Packages No., Tag, Description, Qty, Batch No., Unit Weight, Net and Gross Weight of Consignment, Consignment Dimension, Consignment Volume, Date of Receipt, OPI Status and Work Scope. 2- Detailed data of required materials per DWG./Isometrics after official approves for construction including Tag, Description, Qty.
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nMRS
Release
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MRS (Material Receipt Sheet) formats will be generated for each consignment just after warehouse approves the receipt of consignments. Any discrepancy between the claimed packing lists of the vendors and received physical materials will be considered in MRS to avoid any loss for owners.
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Usefulness of Data Aggregation
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By having online data of available and required materials, Material Issue Vouchers (MIV) will be released by material management and technical offices management centre after receiving MRC (materials requests of contractors) and compare them with their actual requirements while over MTO requests and NIS items will be dropped and just matched items with DWG./Isometrics and available items in warehouse will be shifted in MIV formats. Different types of reports like material shortage reports, and assignable materials for other projects from over materials can also be generated.
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nWarehouse
Adjutancy
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MIV documents will be always equipped with a summary format which provide information about Location, Package No., Color Code, Warehouse Inventory, Pipe Length, Batch No.,… of the requested materials in MIV which facilitate the material delivery for warehouse.
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nInventory
Update and DWG./Isometrics Locking
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As Materials will be delivered to contractors, qty of delivered items will be reflected on MIV documents. Warehouse returns the MIV documents to material management and technical offices management centre and by entering the MIV data in the system we will have: 1- Inventory of warehouse will be updated. 2- The DWG./Isometrics which their materials have been allocated through MIV’s, will be locked by the system and system will prevent it to request more materials for them again to prevent material shortage due to making duplicate spools or …by contractors. 3- Software users can access to online warehouse inventory, materials which have been allocated to each DWG./Isometric and materials which have delivered to each contractor.
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nDWG./Isometrics
Revision Followings
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As there would be lots of changes and revisions in DWG./Isometric of construction projects, void items will be substituted by new revisions. Here materials which have been delivered to contractors according to the outdated revisions but are not required in new ones, will be identified and asked to be returned by MRV format to owner warehouse.
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Material Traceability
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When procedures have any obligations about material matching with vendor certificates, system will not allow to deliver materials until necessary documentations have performed.
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As Built MTO on Hands
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If there are authorized substitutions in materials of DWG./Isometrics, all changes will be recorded and can be submitted to engineering departments for any probable reconsiderations in supports and pipe rack calculations. For an instance, when pipes with higher wall thicknesses have been received at site, the actual delivered materials will be recorded and allocated for the erected Isometrics.
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nFeel
Comfortable When Signing MTV
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When owners define different construction projects with different warehouses, it maybe some items available in a warehouse which are shortage ones in another project. Here field engineers or construction managers of the owners can have controls about the status of items which have been requested through Material Transfer Vouchers by contractors from other projects.
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nExpiry
Dates of Materials are Considered
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Some materials in construction projects like Paints, Electrodes, Refractory Cement… have limited qualification lifetimes. For these items, expiry dates of the materials together with their batch numbers will be entered and system automatically will put those Batches of the materials in summary formats which their expiry dates are more closed than the other batches.
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nWork
Fronts Based on Owners Policies
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Turboware System can provide the opportunity of allocating materials based on owners policies. For example while contractors will seek to perform the high volume lines and owner policy is to get the project to more possible tests, available materials will be assigned prior to complete the loops than the contractors requests.
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Allocation of Materials Due to Contractors Working Range
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This service will help owners when they use different contractors in a construction area. By defining the working ranges of each contractor in the system, just related materials of each range will be allocated to incumbent contractor.
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Detailed Report
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This report illustrates a clear history for each material (Tag) which includes Dates of Receipt, MRS Numbers, OPI Numbers, Total Received Quantities, Dates of Issue, MIV Numbers, Issued Quantities, Recipient Contractors, Total Issued Quantities, Required Quantity, Warehouse Inventory and MTO Balance.
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General Reports
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Different types of reports related to material or technical fields can be generated by the system. These reports usually are modified in each project according to the tastes of the users.
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nMaterial
Reconciliation Reports
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Material Reconciliation Status of each contractor can be reported by the system at any period of the project. Here a sample of generated reports follows:
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